What are the Different Types of Labels for Wire Bundles?

A wire harness assembly is a collection of wires and/or cables held together with conduit tubing, straps, or cable ties. Alternately known as cable harnesses or cable assemblies, they can send data and give power to the device or system they are connected to. The grouping of these wire provides an easier time to tell which single wires should be connected to which ends — it can still be helpful to label the wires anyway.

Identifying Individual Wire Harness Cables

Cable harness manufacturers label wires to convey different types of information. Types of labels include:

• Barcodes: there are many formats of barcodes available that can provide engineers with different information in a simple, scannable form.
• Text: wire harness manufacturers normally include date codes, ID numbers, and other similar information in the form of text so that engineers can find and understand the information quickly without having to look up any signals or scan barcodes.
• Certification codes: wire harness assemblies are labeled with these codes if they are to be used in UL-certified products.

Color Coding

There are many cases in which building a wire harness assembly composed of differently colored wires is enough for engineers to differentiate between them. Nonetheless, a color used by one business may have an entirely different meaning compared to the same color used by another. This can create problems if the bundle needs to be wired into the other business’ product. To prevent this kind of confusion, it is much safer for wire harness manufacturers to label their wire bundles with numbers, images, words, and barcodes.

Read more at source: https://www.starengineeringinc.com/what-are-the-different-types-of-labels-for-wire-bundles/

Importance of Cable Assembly in Electronic Warfare

Electronic warfare (EW) is the use of the electromagnetic spectrum to defend against cyber attacks and to execute attacks. EW can take place anywhere—on land, in air, and even at sea—but to the naked eye, it remains unseen. EW is not as dramatic as more traditional tactics of warfare (think missiles and explosions) but it remains just as vicious. In order to execute electronic warfare, reliable cable assembly is needed.

Engineering Challenges

When it comes to electronic warfare, cable assembly manufacturers need to create cables that are sturdy and reliable. It is imperative that these applications do not fail. Cable assembly components must be able to survive even in the most extreme temperatures and harshest elements. Additionally, applications of electronic warfare need to be as portable as possible. Manufacturers must ensure that they are as lightweight and small as they are rugged, with wide bandwidth support.

Assemblies and Interconnects 

Flat cable assembly and interconnects are essential components of EW. For example, navy jets use radar jamming systems, and EW technology that is used to sabotage enemy radar systems. A radar’s jamming system uses a number of cable assemblies as well as interconnects and other connectors. If any of these components break, the entire EW system could fail.

Though radar jamming isn’t considered the most cutting edge—primitive jamming systems date back to the late 1950’s—these previous analog systems have now become digital. Today’s engineers are now focused on new methods to provide a wider range of enemy threat prevention. Current EW technologies have also been created with improved precision and reliability.

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What Cable Assemblies Do You Need for Your Application?

Determining what type of application you’re completing will help you figure out what cable assembly system you need. Among others, there are three common cable assembly groups that are likely to suit your application. Reviewing this list, you will be able to see which assemblies you will need reliable cable assembly manufacturers to create for you.

Multi-Conductor Cable Assemblies 

A multi-conductor cable is an electrical cable that has multiple conductors with insulation sheaths, all located in a single cable. These cables are often used in data transmission systems, audio systems, communication systems, and high-voltage power transmission. The purpose of these cable assemblies is to allow for an extremely powerful transmission proficiency, as well as provide reliable, high-performance data on the assemblies.

Coaxial Cable Assemblies

Coaxial cable assemblies come in a variety of different ranges. The most common assemblies are BNC, RF, SMA, SMB, and TNC. For the best quality coaxial cable assemblies, you want to look for flexible, semi-rigid, conformable assemblies. The benefits of using these cables include support of different frequencies, low error rates, and a high data transfer capacity. For these reasons, coaxial assemblies are unmatched in terms of quality and usage.

Battery Cable Assemblies

Most cable assembly manufacturers will have battery cable assembly sizes up to 4/0 AWG. These types of assemblies are specifically created to withstand the toughest environments.

To read more, visit: https://www.starengineeringinc.com/what-cable-assemblies-do-you-need-for-your-application/

Contact Details:
Star Engineering, Inc
1 Vaillancourt Drive, North Attleboro,
Massachusetts 2763
Phone No: 508–316–1492
Email: info@starengineeringinc.com

Things To Consider When Looking For Manufacturer of Wire Harness

If you find that you’re in need of a wire harness, you might want to consider outsourcing the job to wire harness manufacturers. Not only will it save you time, but it will also save you money on both fixed and overhead costs. Saving money is always a good thing.

Should you decide to take on this task yourself, you’ll have to develop your own wire harness assembly department, and that could be incredibly expensive. You’ll have to have space in your facility for the work to take place, as well as the proper equipment. Getting the right crimping tools and machinery could wind up costing hundreds of thousands of dollars.

Having your own wire harness department could also involve a lot of risk. If employees aren’t properly trained, this could lead to the unsafe crimping of wires or not doing the job accurately. Investing in the right training requires an investment in time and money.

If you don’t have either of these to spare, then you need to find wire harness assembly services that can help you for a fraction of the cost. They will also have employees who have been trained properly, so you won’t have to take on any extra risk. When it comes to finding wire harness manufacturers, here are some things you’ll need to consider.

1. What experience do they have?

The longer a person has been in their chosen field, the more experience they gain. They will get to a point where nothing much surprises them, and there aren’t a lot of issues that will arise that they can’t handle. Even if something new crops up, because they have years of experience, they’ll be able to find a solution to the problem.

Original source: https://www.starengineeringinc.com/things-to-consider-when-looking-for-manufacturer-of-wire-harness/

Contact Details:

Star Engineering, Inc, 1 Vaillancourt Drive, North Attleboro, Massachusetts 02763 Phone No: 508-316-1492 Email: info@starengineeringinc.com

Why SMT Assembly For PCBs Is The Most Preferred Choice

When it comes to assembling a circuit board, there are three ways that it can be accomplished. These include electro-mechanical assembly, plated through-hole technology, or surface mount assembly. All of them are currently in use in the industry, but SMT assemblies are generally the preferred choice.

What is SMT assembly?

The surface mount technology process, or SMT assembly, involves adding components to a printed circuit board. This can be accomplished in two ways: either by hand or by a machine. There are benefits to both processes, and they result in a product that you can use in your system to ensure that the electricity runs smoothly and effectively over the surface.

Why SMT assemblies are the preferred choice

The SMT process is used to create components that are used in a variety of industries, from communications to medicine to aviation to automotive to consumer electronics.

This technique is the preferred choice because it allows for components to be placed on both sides of the printed circuit board. They can also be placed in higher densities, making the board smaller and more powerful.

In general, the components are mounted and/or soldered onto the printed circuit board. One of the major advantages to this process is it saves on costs associated with the number of devices that need to be created and it reduces error rates, as well as having better performance and increased functionality.

The surface mount device was developed after the market demanded electronics that were smaller, cheaper, and faster. The process of through-hole technology assembly couldn’t keep up with the smaller and more complicated technology. Using SMT assemblies, components can be placed 10 times faster than through-hole technology components.

Original source: https://www.starengineeringinc.com/why-smt-assembly-for-pcbs-is-the-most-preferred-choice/

Contact Details:

Star Engineering, Inc, 1 Vaillancourt Drive, North Attleboro, Massachusetts 02763 Phone No: 508-316-1492 Email: info@starengineeringinc.com

What Are the Areas to Consider When Designing and Building Cable Assemblies?

When designing and building any project, you want to ensure that you have the right components and pieces so that everything works the way it’s supposed to. Without it, you will have a lot of issues you’ll have to deal with. No two projects are the same, and having the right cable assembly is incredibly important.

If you have a project that requires designing and building cable assemblies, there are some things you’ll need to consider. Knowing this information will ensure you get the right products for the right projects, and it may require a specialized solution. Some of the areas to consider are listed below.

1. Where will it be used?

It’s important to know what environment the cable assembly will be placed in because different materials work better in different places. Maybe your project needs an assembly that is flexible and conformable. That will take a different product than if you need something for military equipment, which generally needs to be dependable and rugged, as well as have a high signal integrity.

2. How will it be used?

Will the cable assemblies need to be cycled over pulleys? Or will they be used in a linear application? Knowing how it will be used will determine the best material to ensure that the product works the way it’s supposed to and doesn’t cause any issues for your project.

Original source: https://www.starengineeringinc.com/what-are-the-areas-to-consider-when-designing-and-building-cable-assemblies/

Contact Details:

Star Engineering, Inc, 1 Vaillancourt Drive, North Attleboro, Massachusetts 02763 Phone No: 508-316-1492 Email: info@starengineeringinc.com

How to Reduce Moisture During the Coaxial Cable Assembly Process

Rf coaxial cables are extremely important in a number of industries. The rf coaxial cable assembly process requires precision, experience, and the right resources. However, even an experienced rf coaxial cable manufacturer can have issues during the assembly process. One of the most common problems is the deterioration of the rf cable. This is often caused by moisture seeping into the coaxial cable. Moisture is never good for rf coaxial cables and can have a significant, negative effect on the lifespan of the cable. Thankfully, there are a number of ways that one can minimize the chances of moisture seeping into their rf coaxial cables.

Avoid Temperature Swings

One of the primary ways that moisture enters an rf coaxial cable is through the antenna. This is often caused by major temperature swings during the coaxial cable assembly process. As the air heats up and cools down, moisture particles begin to form. These moisture particles can seep into the antenna unnoticed. This can cause major issues in the future. This is especially the case for commercial aircraft, as the air around them is constantly changing in temperature. To avoid future issues, coaxial cable assemblies should be done in a dry area that has a consistent temperature.

Air Dry

After the rf coaxial cables have been installed, it is important to regularly air dry them. This will ensure that there is no moisture trapped in the rf coaxial cable. However, air drying the cable is just the first step. It is important to also remove the connector from the cable and re-terminate it, as air drying alone will only temporarily solve most issues.

Original source: https://www.starengineeringinc.com/how-to-reduce-moisture-during-the-coaxial-cable-assembly-process/

Contact Details:

Star Engineering, Inc, 1 Vaillancourt Drive, North Attleboro, Massachusetts 02763 Phone No: 508-316-1492 Email: info@starengineeringinc.com